Zhengzhou Yuxiang Machinery Equipment Co., Ltd
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------High shear emulsifier, high shear emulsifier cylinder, high shear tank, high-speed emulsifier tank, mixing emulsifier, dispersing emulsifier------
------High Shear Emulsifier, High Shear Emulsifier Cylinder, High Shear Tank, High Speed Emulsifier Tank, Mixing Emulsifier, Dispersion Emulsifier - H
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------High shear emulsifier, high shear emulsifier cylinder, high shear tank, high-speed emulsifier tank, mixing emulsifier, dispersing emulsifier------


高剪切乳化机,高剪切乳化缸,高剪切罐,高速乳化罐,混合乳化机,分散乳化机



High shear (high shear emulsifier, high shear tank) is designed for mass production, using a claw type bite and bidirectional suction structure to avoid difficulties in the upper material

The dead angle and vortex phenomenon caused by inhalation. The shear force of the equipment is stronger, thereby improving production efficiency and dispersing emulsion quality.

Working principle of high shear emulsification:



High shear dispersion emulsification is the efficient, rapid, and uniform distribution of one or more phases into another continuous phase, while in normal circumstances, each phase is dispersed

They are mutually insoluble. Due to the high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is confined in narrow spaces between the stator and rotor

The gap is subjected to a combination of strong mechanical and hydraulic shear, centrifugal compression, liquid layer friction, impact tearing, and turbulence, resulting in immiscible solid and liquid phases

Under the combined action of corresponding mature processes and appropriate additives, the phase and gas phase disperse and emulsify uniformly and finely in an instant. After high-frequency cycling, the final product is obtained


Stable high-quality products.

Intermittent high shear working process:

Under the centrifugal force generated by the high-speed rotating rotor, the material in the figure is simultaneously sucked into the working chamber from the upper and lower feeding areas of the working head in the axial direction.

The strong centrifugal force throws the material radially into the narrow and precise gap between the stator and rotor. Simultaneously subjected to centrifugal compression, impact and other forces, causing the material to

Preliminary dispersion and emulsification.

Generate a linear velocity of at least 15m/s and up to 40m/s at the outer end of the rotating rotor, and form strong mechanical and hydraulic shear and liquid layer friction

Rubbing, impact tearing, to fully disperse, emulsify, homogenize, crush the material, and simultaneously shoot it out through the stator slot.




The material is continuously ejected from the radial direction at high speed, changing its flow direction under the resistance of the material itself and the container wall, while at the same time generating upper and lower axial suction in the rotor area

Under the action of suction, two strong turbulent flows are formed, one above and one below. The material undergoes several cycles and finally completes the processes of dispersion, emulsification, and homogenization.Dispersion processing technology:

Mixing:
Syrup, shampoo, detergent, fruit juice concentrate, yogurt, desserts, mixed dairy products, ink, porcelain glaze.

Dispersion mixing:

Methyl cellulose dissolution, colloid dissolution, carbide dissolution, oil-water emulsification, premixing, seasoning production, stabilizer dissolution, smoke and salt
Aluminum oxide, pesticides.

dispersed:

Suspension, pill coating, drug depolymerization, paint dispersion, lipstick, vegetable soup, mustard mixture, catalyst, matting agent, metal, pigment
Preparation and depolymerization of modified asphalt and nanomaterials.

Emulsification:

Pharmaceutical lotion, ointment, cream, facial mask, face cream, emulsified essence, oil-water emulsification, emulsified asphalt, resin emulsification, wax emulsification, water-based polyurethane emulsion
Chemicals and pesticides.





Homogenization:

Pharmaceutical lotion, ointment, cream, facial mask, face cream, tissue homogenate, dairy homogenization, juice, printing ink, jam.

Technical parameters:

model

Power KW

Rotational speed (rpm)

1.1

Processing capacity L

L80

2800-2900

1.5

5 ~ 40

L90

2.2

20 ~ 70

L100

4

50 ~ 100

L120

7.5

100 ~ 300

L140

11

200 ~ 800

L160

18.5

300 ~ 1000

L180

22

500 ~ 1500

L200

1400-1500

30

800 ~ 2000

L220

37

1000 ~ 3000

L240

55

1500 ~ 5000

L270

75

2000 ~ 8000


L290

3000 ~ 10000

Note: If the viscosity or consistency of the medium is high, it is recommended to use it in conjunction with a pipeline type high shear homogenizer emulsifier.


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