The design of the M125 automatic measurement station is aimed at measuring in various factory environments. It can achieveMeasurement of dimensions and geometric shapes, as well as non-destructive (ND) testingIn addition, it is also possible to achieve tasks such asMarking, Part Selection, and Backup AreaWaiting for functions.
M125 can inspect the entire production line.
It includes:
- conveyor
Electric drum conveyor for conveying inspection of parts.
Use a distributor or tooth side to position the parts forward and support them on the oil pan surface.
Place a series of intermediate parts stations along the conveyor (identification station, marking station, waste station, etc.)
- Dimensional measurement station
The designed measurement station is independent of the vibration of the part conveyor.
It consists of two parts:
- Part 1: Motor activated component lift unit, designed specifically for cylinder blocks, can lift cylinder blocks based on measured parts. The lift unit typically includes four cylinder rod pistons and is equipped with corresponding measuring units
- Upper section: The plug gauge fastened to one or more measuring parts for checking the cylinder rod (cylinder block), as well as the axial inspection plug gauge for the horizontal crankshaft (or camshaft in the engine cylinder head), and the number of measuring sections equivalent to the measuring head bracket
The combination of measuring units enables the following measurements to be completed: diameter, ellipticity, concentricity, perpendicularity, and distance.
- Self calibrating equipment
M125 has been equipped with a self calibration device for electronic zeroing in size measurement.
The way customers can customize the calibration function is shown in the following example:
- according to the requirements
- Program control after 'n' measurement cycles
- time
- After the change in ambient temperature
- Non destructive(ND)Testing
As with the measurement of all dimensional parameters, the M125 measuring station can be configured to perform non-destructive testing on the following surface defects:
- crack
- pore
- Scrap chute
The scrap chute is a standard component of the M125 measuring station. Due to the modularity of the system, its position can be changed according to the special layout of the part conveyor line.
- M125Other attachments of the measuring station
The M125 automatic measurement system can be integrated with the following accessory modules:
- Part type identification unit
- Automatic or manual part type replacement equipment
- Marking station (permanent or non permanent marking)
- Probe unit for instantaneous temperature control of connecting rod
You can also obtain a re qualification assessment and backup area for the following functions:
- Re evaluate the qualification of scrap parts using a series of manual plug gauges
- Marking station backup for machine equipment during maintenance
- The measuring station is a backup marking station during maintenance
- Offline component measurement and marking
Can connect the device withE9066TindustryPCandGagePodUse the system together.
advantage
- Highly industrialized ensures a high quality/price ratio
- Ultra short measurement cycle
- High measurement accuracy enables the calibration of large volume components such as cylinder blocks and engine cylinder heads
- Its design can measure in any factory environment
- Long term reliability
Customers agree on technical parameters such as measurement and dimensional performance during technical and sales negotiations to seek the best quality to price ratio.
