1、 The purpose of enzymatic hydrolysis tank:
Enzymatic hydrolysis refers to the use of specific enzymes to hydrolyze or decompose other substances, such as using amylase to hydrolyze starch into glucose, using protease to degrade proteins into amino acids, etc., and biochemical enzymatic hydrolysis of egg white into enzymatically hydrolyzed egg albumin, etc. Enzymatic hydrolysis tank, also known as enzymatic hydrolysis reaction tank, is a fully enclosed, upright, sandwich, insulated, and stirred clean tank equipment widely used in industrial production such as biotechnology, pharmaceuticals, food, and juice industries for enzymatic hydrolysis and reaction. It decomposes various organic high molecules in materials, converts them into small molecules after enzymatic hydrolysis, and facilitates assimilation by the body.
2、 Temperature control of enzymatic hydrolysis tank:
In enzymatic hydrolysis reactions, there are two main steps that require strict temperature control.One is inDuring enzymatic hydrolysis, biological enzymes can only produce high enzymatic efficiency by acting at their most suitable temperatureThereforeThe entire enzymatic hydrolysis process is required to be completed under constant temperature conditions, which requires precise temperature control.SecondEnzyme inactivation process: After enzymatic hydrolysis is completed, it is necessary to inactivate the biological enzymes in the enzymatic solution to prevent them from continuing to react after the enzymatic hydrolysis reaction. nowMany studies and productionsThe use of dual enzyme or even multi enzyme enzymatic hydrolysis methods requires strict control of the enzyme inactivation temperature to prevent the previous step's biological enzyme from affecting the subsequent step's biological enzyme activity, in order to achieve the enzyme inactivation effect.Although there are currently a large number of enzymatic hydrolysis reaction tanks on the market, most of them suffer from inaccurate temperature control and slow heating and cooling rates, which affect the efficiency of enzymatic hydrolysis. The Hefei Xiaoniu stainless steel enzymatic hydrolysis tank equipment mainly consists of components such as inner liner, interlayer, insulation layer, stirring device, support legs, and various process pipe openings. The interlayer of the enzymatic hydrolysis tank can be filled with steam or cooling water at a certain pressure to achieve the purpose of heating or cooling, under specific conditions such as enzyme, stirring device, temperature, etcPHUnder the condition of value and other factors, achieve sufficient enzymatic hydrolysis effect. After the enzymatic hydrolysis reaction is completed, steam can be introduced into the interlayer of the enzymatic hydrolysis tank to inactivate the enzyme. The inactivation temperature is generally at90-100Around the temperature, cooling water or chilled water can also be introduced into the interlayer for cooling and temperature reduction, and finally discharged. The specially customized temperature control device for the Hefei Xiaoniu stainless steel enzymatic hydrolysis tank can minimize temperature differences and improve the uniformity of material heating.
3、 Structural characteristics of enzymatic hydrolysis tank:
Hefei Xiaoniu stainless steel enzymatic hydrolysis tank adopts 304 or316LMade of high-quality stainless steel materials, with high-precision mirror polishing on both the inside and outside of the tank. The upper and lower standard elliptical head type sealed structure is welded with a horn mouth, and the weld seam is polished smooth without any hygiene dead corners, meeting the requirementsGMPThe requirements. The inner tank is designed with baffles to ensure sufficient reaction, and the jacket is designed with a circulating guide plate to facilitate the heating and cooling process of steam and circulating water. The design includes a stainless steel insulation layer, and the insulation medium is made of polyurethane foam, which is conducive to temperature control during the enzymatic hydrolysis process, while reducing heat loss and preventing burns and safety accidents. The tank is equipped with a manhole, inlet, outlet, sight glass, spotlight, and breathing portCIPClean the ballSIPOral, sterile sampling portPHProcess pipe openings such as measuring interfaces, thermometers, temperature sensors, and inlet and outlet ports for cold and hot media. The enzymatic hydrolysis reaction tank can be designed with an automatic control system, including feeding, discharging, temperature control, stirring, etcPHProcess control such as value adjustment reduces labor intensity and enables fully automated control of the enzymatic hydrolysis process.
The conventional capacity of Hefei Xiaoniu stainless steel enzymatic hydrolysis tank is 50L100LThe200LThe300LThe500LThe1000LThe1500LThe2000LThe2500LThe3000LThe4000LThe5000LThe equipment is customized according to the material properties and usage conditions, such as equipment material, tank size, mixing form, mixing speed, motor brand, process pipe configuration, automation control, etc. Please consult by phone for details.
