Solution:

PM1040 high-speed and high-precision paper feeding platform+UV inkjet system+Online detection system+UV-LED drying system

This solution is user demand-oriented, and with strong advantages such as leading inkjet control technology, stable system performance, and professional comprehensive service capabilities, it has achieved high-quality, high-capacity, low-cost, and easy to operate variable data inkjet printing production for multiple domestic pharmaceutical packaging and printing enterprises, laying a good foundation for the smooth implementation of drug regulatory codes in the industry.

We will continue to work hard to provide printing enterprises with high-quality, efficient, stable and reliable solutions for inkjet printing of variable data such as one-dimensional codes, two-dimensional codes, text and simple graphics.

Inkjet printing system

1. Adopting high-precision and long-life nozzles

Using Spectra industrial grade on-demand piezoelectric nozzles from the United States, it can achieve 7 * 24-hour continuous and stable production. High printing accuracy, more exquisite images, high printing frequency, suitable for faster production tasks. The ink droplet ejection speed is fast, ensuring the straightness of the 'code'. The nozzle structure is good and will not hang ink, ensuring the quality and recognition rate of the 'code'. Gold plated nozzle, corrosion-resistant and long-lasting.

2. A comprehensive ink supply system

The ink supply system always keeps the ink at the nozzle in a constant temperature and pressure state, accurately and smoothly delivering the ink to each ink nozzle. The printed 'code' ink volume is full and the lines are uniform.

3. Industrial modular standard design

Adopting industrial grade computers and industrial modular standard design, the CNC, drive, ink supply and other systems are independently controlled, each taking their own responsibilities and not interfering with each other. Can perform fault diagnosis and rapid system repair in a short period of time, reducing downtimeMachine time ensures customer production.

Inkjet software system/Online detection system

1. Simple and user-friendly

·The fully integrated Chinese operation interface is easy to learn and use, with simple and convenient calling.

·The layout format supports WYSIWYG, making page editing easy and greatly improving production efficiency (automatic 'code' arrangement function, automatic alignment function, precise positioning function, supporting more 'code' widths to meet selection needs).

·One link, multiple completion, no need for manual recording, avoiding the possibility of duplicate codes, empty codes, and missing codes.

2. Safe and reliable

·Data inspection, printing, and detection form a closed-loop solution, completely avoiding the possibility of duplicate codes, empty codes, and missing codes.

·Support multi-level user operation management permissions to avoid the possibility of repeated printing and production caused by operator errors.

·Implement the storage of print data location to avoid data loss and duplicate printing caused by downtime, shift changes, and sudden power outages.

·Be able to compare all historical data and strictly control the validity and uniqueness of the 'code' data in the data source file.

·The database backup function allows you to easily cope with the risk of heavier data loss.

·The online detection system can monitor in real-time, compare and print 'codes'.

3. Efficient and stable

·The use of industrial grade high-speed USB for real-time transmission of dot matrix data effectively improves production speed.

·We can provide upgrade services for users regarding the upgrading of printing standards during the implementation of electronic supervision code policies.

UV-LED curing system

The main characteristics areThe product has low power consumption, long service life, fast curing time, low cost, no mercury content, and only requires ordinary cables. It is a replacement product for traditional fiber optic high-pressure mercury lamp curing light source machines.

1. UV LED light sourceThe emitted light is high-purity 395nm monochromatic ultraviolet light, which belongs to a cold light source; The temperature of the workpiece and paper only rises by a few degrees, and the paper does not deform. Its energy is highly concentrated in a certain ultraviolet spectral range with effective curing effect. The actual use effect is comparable to the curing effect of high-pressure mercury lamps with light intensity of 4000-5100mW, reducing the curing time to 0.5 to 5 seconds.

2. UV LED light source significantly reduces production costs

·Due to the use of a chiller for heat dissipation in the LED lamp cooling system, the lamp has a lifespan of over 20000 hours (with temperature controlled below 40 degrees Celsius and continuous ignition life).

·Adopting energy-saving design, it only lights up when illumination is needed, with low power consumption and a single group power of about 680W.

·The LED light source body is small and lightweight, making it easy to integrate into inkjet printing systems.

·LED curing equipment generates almost no heat, is not fragile, and does not contain mercury; The maintenance cost is very low.

3. No preheating requiredInstantly emit high-energy ultraviolet light, using the latest high-energy 395nm ultraviolet LED, instantly emit high-energy ultraviolet light, quickly complete the curing of ultraviolet ink, greatly improving production efficiency.

Paper feeding platform

1Automatic paper feeding section

·Using an offset printing machine with a flying head, the paper feeding speed of the machine can reach up to 12000 sheets at the fastest.

·The flying head drive of the paper feeder can move forward and backward, making it easy for the feeder to handle large and small sized paper.

·It can achieve seamless paper feeding.

·It can achieve horizontal and vertical paper feeding.

·The paper output section is equipped with a dual sheet controller.

·The paper feeder is equipped with a precise positioning mechanism to correct the straightness of paper transport and ensure printing quality.

2Diagonal gauge positioning part

·Adopting a unique positioning device, the correction range is large, the adjustment is convenient, and the printing quality is guaranteed.

·Smooth paper feeding and good stability.

3Double powder removal section (optional)

·The dual powder removal structure of brush roller and electric pressure roller can effectively remove the dust sprayed on the paper during printing without causing scratches on the paper.

·Easy to adjust and operate

·Improve printing quality and reduce nozzle clogging

4Vacuum adsorption platform section

·Vacuum adsorption transfer, good stability, precise printing position.

·The suction area of the vacuum platform reaches 2600mm, ensuring that the maximum paper can be printed in multiple rows and columns within the vacuum platform.

·The paper feeding platform adopts a 25mm thick steel plate structure, and the overall frame is optimized for seismic and shock absorption design. It is processed by a machining center and has high overall flatness, ensuring that the paper feeding platform is more stable during operation.

·Adopting a wide width German imported conveyor belt to ensure that the paper is flat and stable during high-speed transportation.

·The vacuum fan has a strong flow rate and adjustable air volume, ensuring smooth paper placement.

·Quick belt replacement design allows for easy disassembly of the conveyor belt without the need to dismantle the wall panels.

5UV curing department

·By converting electrical to optical energy, the high-power ultraviolet diode chip of the LED produces high-purity 395nm monochromatic ultraviolet light, with the energy highly concentrated in the wavelength range required for UV ink curing.

·The product has low power consumption, long service life, fast curing time, low cost, no mercury content, and only requires ordinary cables. It is a replacement product for traditional fiber optic high-pressure mercury lamp curing light source machines.

6Paper receiving department

·Adopting fish scale paper delivery structure

·Adopting a linear guide rail, the paper delivery gauge can move back, forth, left, and right according to the paper size, with flexible adjustment and convenient operation.

·The left and right gear gauges are easy to adjust on the side.

·The paper delivery platform is equipped with a suction device, ensuring neat paper delivery.

·The paper delivery section is controlled separately, and the paper delivery speed can be adjusted arbitrarily.