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Reactor oil heater
The reactor oil heater is equipped with a heating and cooling integrated container, with a large heat exchange area and fast heating and cooling rates
Product details
Overview of Reactor Oil Heater
The reactor oil heater is a precision temperature control device that can operate under normal pressure and quickly reach the set working temperature. The heat transfer oil heater for reaction kettle is mainly used in reaction kettle. It indirectly transfers heat energy to the materials inside the kettle by heating the heat transfer oil inside the reactor jacket, thereby controlling the temperature of the reaction materials. It is a new type of ideal heating equipment. The use of cyclic heating method saves resources and meets environmental protection requirements, with no loss of medium and fast heating speed. As a special temperature control device, the reaction kettle oil heater has a closed liquid circulation system with an expansion container. The expansion container and the liquid circulation are insulated and do not participate in the liquid circulation. They are only mechanically connected. Regardless of whether the temperature of the liquid circulation is high or low, the medium in the expansion container is below 60 degrees.Function of reactor oil heater
| basic function |
Optional Features |
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|---|---|---|---|
| ✅ | Display of outlet and return water temperature | 🉑 | Multi point temperature control, customizable units |
| ✅ | Heating power adjustment | 🉑 | RS485 communication enables automated management |
| ✅ | Automatic exhaust upon startup | 🉑 | PLC control, high reliability, strong anti-interference ability |
| ✅ | Computer PC board self optimizing microprocessor, PID automatic adjustment, simple operation | 🉑 | Timed power on/off and cooling function |
| ✅ | Hot water BY-PASS pressure relief circuit | 🉑 | Blowing up the return water function |
| ✅ | Adopting stainless steel integrated molding pipeline to reduce pipeline and rust scale | 🉑 | Explosion proof design for electrical control cabinets and pipelines |
| ✅ | The electric control box is detached from the main body, with good insulation effect and long service life of the electrical appliances | ||
| ✅ | Imported electrical accessories: WEST, ABB, CARLO, LS, SCHNEIDER, SIEMENS, OMRON, etc | ||
| ✅ | The safety protection and fault display system is complete, and maintenance and upkeep do not require professional personnel |
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Advantages of Reactor Oil Heater
🔰 Safety and Environmental Protection 🔋 Efficient and energy-saving 💎 Excellent quality 🎯 High precision
The liquid phase circulation heating of the reactor oil heater has high thermal efficiency and no heat loss due to waste liquid discharge. The use of cyclic heating method saves resources and meets environmental protection requirements, with no loss of medium and fast heating speed. The machine adopts computer automatic control, which is easy and convenient to operate. It runs stably at low pressure (≤ 0.4MPa) and has a thermal efficiency of over 90%. The reactor oil heater has many advantages, such as good thermal conductivity, excellent heat transfer performance, non-toxic and odorless, low vapor pressure to save energy, low operating costs, and high heat utilization efficiency.
| 🔰 Safety and Environmental Protection | 🔋Higheffectenergy conservation | 💎 Excellent quality | 🎯 High precision |
havePhase sequence, pressure, liquid level monitoring, overload and overtemperature alarm, automatic power-off and low-pressure dry burn protectionWait, make sure it is safer during use. The medium is thermal oil, heated by electric energy, environmentally friendly and pollution-free. |
Special seamless pipelineOptimize design, reduce pipe resistance and dirt, and then go throughSpecial insulation treatmentThe heat transfer of water itself is fast, so it can be reusedSpecial heating tubeHigh thermal efficiency, faster heating speed than ordinary, energy-saving. |
Adopting Swiss ABB, Carlo, American Crydom, UK WEST, French Schneider, SIEMENS, German SPECK, etcimport brandAccessories, the entire system can achieve PID regulation for heating and cooling. Optimize production processes and obtain quality system certifications such as ISO9001 and CE to ensure product quality. |
The choice of mold temperature depends on the properties of the material, the size and shape of the product, and the mold structure, especiallyControl accuracy. The mold temperature directly affects the filling of the melt and the cooling of the product, and is an important factor in determining the molding cycle and product quality. Xingde'sAccuracy controlled within ± 1 degreeEnsure the improvement of finished product quality and automated production. |
The function of the reactor oil heater
The reaction kettle oil heater uses thermal oil as the heat transfer medium and has the characteristic of obtaining a heat source of up to 350 ℃ under normal pressure. It adopts dual group PID self-tuning intelligent temperature control technology, heating and cooling dual control, and temperature control accuracy can reach within ± 1 ℃. The reaction kettle thermal oil heater adopts a liquid-phase closed-loop heating system, which does not require water treatment equipment and does not suffer from heat loss such as steam boiler running, emitting, dripping, and leaking. The heat utilization rate is very high, and compared with steam boilers, it saves about 50% of energy.
The reaction kettle oil heater uses heat transfer oil as the heat transfer medium, heats the heat transfer oil through electric heating wires, and uses a circulating pump to transport the high-temperature heat transfer oil to the heating object. The temperature of the heating object is controlled by controlling the temperature of the heat transfer oil. The heating tube is used to heat the heat transfer oil, and the cooling cylinder is used to cool down when the temperature of the heat transfer oil is higher than the set temperature.
The reaction kettle oil heater uses heat transfer oil as the heat transfer medium, heats the heat transfer oil through electric heating wires, and uses a circulating pump to transport the high-temperature heat transfer oil to the heating object. The temperature of the heating object is controlled by controlling the temperature of the heat transfer oil. The heating tube is used to heat the heat transfer oil, and the cooling cylinder is used to cool down when the temperature of the heat transfer oil is higher than the set temperature.
Principle of Reactor Oil Heater
The reaction kettle oil heater is generated and transmitted by an electric heating element immersed in heat transfer oil. Using heat transfer oil as the medium, a circulation pump is used to force the heat transfer oil to circulate in the liquid phase, transferring heat to one or more heating devices. After being unloaded by the heating device, the heat is returned to the heater through the circulation pump, and then absorbed and transferred to the heating device. This process repeats itself, achieving continuous heat transfer and raising the temperature of the heated object to meet the heating process requirements.
Characteristics of reactor oil heater
It has multiple safety protection functions such as self diagnosis, overload protection, high-pressure switch, overload relay, thermal protection device, etc., fully ensuring safe use;
The reactor oil heater is equipped with a heating and cooling integrated container, with a large heat exchange area and fast heating and cooling rates. The demand for heat transfer oil is also relatively small. It can achieve continuous temperature rise and fall. Adopting high-strength plate heat exchangers, with high heat transfer efficiency and small footprint. The entire cycle is sealed, and there is no oil mist evaporation at high temperatures. The heat transfer oil will not be oxidized or browned; Will not absorb water vapor from the air at low temperatures; Extended the lifespan of the thermal oil.
Reactor oil heater program function series. Nonlinear and linear temperature jump functions. All step options of the program, including controlling the outer loop program, are controlled by the PLC controller computer.
Automatic diagnosis and system monitoring function series - monitoring and displaying detailed system information through PLC touch screen controller and computer.
The temperature adaptive control of the reactor oil heater adapts to the continuous adjustment of PID parameters by the control system in the process of controlling processes (such as chemical reaction processes) to provide excellent temperature control and response time for the process.
The reactor oil heater can precisely control the speed of chemical reactions.
The reactor oil heater is equipped with a heating and cooling integrated container, with a large heat exchange area and fast heating and cooling rates. The demand for heat transfer oil is also relatively small. It can achieve continuous temperature rise and fall. Adopting high-strength plate heat exchangers, with high heat transfer efficiency and small footprint. The entire cycle is sealed, and there is no oil mist evaporation at high temperatures. The heat transfer oil will not be oxidized or browned; Will not absorb water vapor from the air at low temperatures; Extended the lifespan of the thermal oil.
Reactor oil heater program function series. Nonlinear and linear temperature jump functions. All step options of the program, including controlling the outer loop program, are controlled by the PLC controller computer.
Automatic diagnosis and system monitoring function series - monitoring and displaying detailed system information through PLC touch screen controller and computer.
The temperature adaptive control of the reactor oil heater adapts to the continuous adjustment of PID parameters by the control system in the process of controlling processes (such as chemical reaction processes) to provide excellent temperature control and response time for the process.
The reactor oil heater can precisely control the speed of chemical reactions.
Reactor oil heaterapplicationindustry
| ✅ | Plastic and rubber industry | Hot pressing, rolling, extrusion, vulcanization forming |
| ✅ | Petroleum and Chemical Industry | Aggregation, condensation, distillation, melting, dehydration, forced insulation |
| ✅ | oil industry | Temperature control and heating of reaction vessels for fatty acid distillation, oil decomposition, concentration, esterification, vacuum deodorization, etc |
| ✅ | synthetic fiber industry | Aggregation, melting, spinning, stretching, drying |
| ✅ | Textile printing and dyeing work | Heat setting roller heating, drying room heating, heat capacity dyeing |
| ✅ | Nonwoven industry | non-woven fabric |
| ✅ | Pharmaceutical industry, feed industry | bake |
| ✅ | Paper industry | Dry and corrugated paper processing |
| ✅ | wood industry | Multi laminated board, fiberboard pressure forming, laminated board heating, hot pressing board heating, hydraulic press temperature control, wood drying |
| ✅ | Building materials work | Drying gypsum board, heating asphalt, and curing concrete components |
| ✅ | Machinery industry | Spray painting, printing drying, die-casting |
| ✅ | food industry | Oven heating, sandwich pot heating |
| ✅ | Air conditioning industry | Heating for industrial plants and civil buildings |
| ✅ | Road construction industry | Asphalt melting and insulation |
| ✅ | Light industry, raw material processing, electronic products | Production lines for ink, laundry detergent, lithium batteries, LED lights, etc |
| ✅ | electroplating industry | Galvanized, chrome plated |
| ✅ | Printing | Dyeing temperature control, drying |
| ✅ | Other industries that require heating and constant temperature |
Service process for reactor heater
💯 Xingde Machinery provides you with efficient and thoughtful service experience, solving your temperature control problems! 💯
◆ Professional and technical personnel conduct research to comprehensively understand the actual needs of customers ◆ Free consulting services and feasible technical selection plans ◆ Coordinated on-site inspections to confirm models ◆ Nationwide door-to-door delivery, strong freight logistics support ◆ Logistics tracking to ensure timely delivery ◆ Irregular customer follow-up, tracking after-sales service ◆ One year warranty for the entire machine, lifelong maintenance and upkeep!
📞 technical advice
📝 scheme design
💰 Cooperation negotiation
🔧 Customized production
🚚 Logistics delivery
👨 Installation and debugging
🏫 Technical training
📅 life service
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