u Storage bottles, automatic bottle sorting system;
u Transport bottles and remove the bottle pouring system;
uStatic elimination, gas washing bottle system;
u Static elimination, air wash plug cover system;
u Precision ceramics, filling and bottle separation system;
u Vacuum suction plug, upper plug system;
u Mechanical arm grabbing cover system;
u Constant magnetic torque, positioning screw cap system;
u Hundred level laminar flow protection aseptic system
Main technical parameters
|
model |
YG200 |
|
|
|
|
Usage specifications |
5-15ml plastic bottle, inner stopper and outer cap |
|
production capacity |
160-200 bottles/minute |
|
Number of filling heads |
12 heads |
|
Air wash hair count |
12 heads |
|
Number of pressure plugs |
18 heads |
|
Number of capping heads |
18 heads |
|
Accuracy |
≤±1% |
|
Bottle cleaning qualification rate |
100% |
|
Pass rate of upper plug |
≥99.8% |
|
Screw cap qualification rate |
≥99.8% |
|
Compressed air consumption |
15m³/h 0.6-0.8MPa |
|
total power |
6KW 380V(220V) 50HZ |
|
machine net weight |
4800KG |
|
External dimensions |
9500*2150*2000 |
u Advanced PLC programmable control system, realizing fully automatic control operation of the entire line;
u The distance between the bottle surface and the tabletop is designed to be extremely high, so that the laminar flow of Class 100 will not backflow on the bottle mouth. The appearance design of all parts on the tabletop is convenient for cleaning,
Hygiene has no blind spots. All functional workstations of the equipment operate completely under laminar flow protection, fully complying with GMP requirements;
u Fully automatic bottle sorting mechanism with curved design, capable of online unmanned operation for both round and flat bottles, with a 100% efficiency;
u Aseptic purified gas is used to wash bottles, inner plugs, outer caps, and ion wind static electricity to eliminate static electricity attached to the bottles, inner plugs, and outer caps. Linear gas washing is used
The bottle separation device ensures the cleanliness of the bottle, inner stopper, and outer cap by blowing air in one direction and blowing back in the other;
u Advanced ceramic pump packaging mechanism, convenient and reliable for disassembly, cleaning, disinfection and sterilization; The drive adopts servo motor, and the measurement is adjusted by touch screen;
Advanced bottle sorting and bottle mouth alignment device ensures 100% insertion of the filling needle into the bottle mouth for filling and no abnormal situations such as bottle tipping occur;
u Advanced mechanical arm vacuum grasping inner plug tracking and positioning device and mechanical arm grasping outer cover tracking and positioning upper outer cover rotating outer cover integrated design mechanism,
Stable and reliable operation; The capping head adopts a magnetic torque adjustable tightening force device, which can meet the requirements of different outer caps. Both the upper inner plug and the rotating outer cover are made of
Continuous rotary structure ensures production efficiency;
u The transmission components of the equipment are mainly slow paced gears and lever linkage mechanisms, ensuring the stability and reliability of the equipment operation. The whole machine has almost no noise;
u The main electrical, optoelectronic optical fibers, and pneumatic components are all imported products.
Efficient and energy-saving effect
fewBy purifying the space, the production purification cost has been greatly reduced;
u The equipment operation process extensively utilizes a PLC control system that integrates machinery, electricity, and gas, which improves the stability of the equipment during operation and greatly improves its performance
Improved product qualification rate. Cooperate with high-efficiency energy-saving frequency converters to achieve stepless speed regulation of the motor, greatly saving energy;
u The components that undergo frictional motion with each other are made of materials such as powder metallurgy and engineering plastics, which have excellent high temperature resistance, wear resistance, and self-lubricating performance,
Can effectively reduce the wear and tear during the movement process and reduce the replacement of vulnerable parts;
u The device has a switching program. Adjusting the height of some tracks can achieve specification adjustment, reducing the time for manual adjustment, cleaning, and specification replacement;
u Low starting current, low starting torque, and high power factor across the entire speed range.
Safe, reliable, and trustworthy products
u Due to the use of a PLC control system that integrates machinery, electricity, and gas, the operation is safe and reliable, with a low failure rate and low operating and maintenance costs;
u Equipped with overload automatic protection function, it automatically shuts down in case of malfunction, and displays electrical faults on the human-machine interface;
u The device can adjust its specifications by switching programs, avoiding human contamination of the operating environment and effectively achieving bacterial free operation in the isolation chamber;
u Linear action, without disrupting the hundred level laminar flow protection air, effectively achieving aseptic production process;
u Bottle dumping and removal, no bottle shutdown protection, waiting for automatic startup, no inner plug or outer cover, removal of unqualified products, counting and automatic interlocking protection of front and rear machines.
